The use of hot melt
as a bonding adhesive in the industry has been transformed over
the past few years and is gradually replacing conventional solvent
or water-based systems and flame lamination.
This
is developed in 2006 & Exhibited in IIASE'07 at Nehru Center
, Bombay .
This
machine uses the old technique of Gravure coating; whose versatility
has been increased by recent technology developments.
A
gravure roll has been adopted to accurately carry out the coating
of Hot Melt (Pressure \ heat Sensitive) Adhesive
using an extremely small amount of material. This results in stable
bead, which when combined with lamination application gives very
good quality and a constant coating weight.
The
absence of solvents, volatile parts and water, offers an environmentally
friendly operating process, and since no additional heating energy
is required to evaporate water or solvent and the curing takes
place by ambient air temperature or by the humidity of the ambient
air, no drying or curing ovens are necessary.
The
gravure of the roller exactly determines the desired uniform add-on
and the pattern on the substrate. This is required for minimum
coating weights, good bonding strength and soft touch.
A
tremendous choice of gravures allows an optimal selection of coating
patterns and weights. The coating patterns range from regular
geometric patterns to random dots and nets and other optical effects
.
Advantages
of this system are:
- Easy
to operate
- Minimal
equipment set-up
- Simple
coating supply system
- No
special gravure pattern required
Disadvantages
of this system are:
- No
gravure wear compensation
- Large
amounts of coating circulating in pan
- Increased
open surface allows for heat loss.
Accurate
lamination made possible at 20 and 25m/min .